Installation of the first pipeline to reach the Arctic Circle, the world’s deepest 36-inch system connects gas reserves in the Aasta Hansteen field in the Norwegian Sea and the Nyhamna gas processing facility in western Norway. 

Company: Statoil (Equinor) 

Location: Norwegian North Sea   

1260 m 

Max. water depth

Scope of work 

  • Fabrication of pipeline heads (AFBV, Heusden) 
  • Installation of 482 km, 36-inch concrete-coated pipeline (incl. 5x in-line tee structures, laydown with pipeline collar connector at Aasta Hansteen platform) 
  • Installation of a 2-km-long vent line at Aasta Hansteen for commissioning the pipeline  
  • Pull-in operations at the live Nyhamna gas plant (5 m from existing Langeled gas export pipeline) 
  • Installation of 27x crossings at existing pipelines & cables 

482 km 

concrete-coated pipeline

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2015 Polarled

Specials & challenges 

  • Deepest pipeline on the Norwegian continental shelf & the first to reach the Arctic Circle 
  • Water depth record for concrete-coated 36-inch pipe (1260 m) 
  • Route selection required optimisation of pipeline wall thickness and design of the buckle arrestor (10 combinations of wall thickness / anti-corrosion coating / concrete-weight coating thickness) 
  • Provision on standby of wet buckle contingency spread comprising 36-inch isolation plug, a 1000-t pipeline recovery tool and a nitrogen dewatering spread with coiled tubing 
  • Pipeline passes through rough and uneven terrains consisting of ancient icebergs, which necessitate the use of long free spans with rock support  
  • Lay corridor of only +/- 1 m at locations with preinstalled rock berms and in coral beds 
  • Pipeline collar connector for final laydown with an axial tolerance of +/- 1.5 m 
  • More than 40,000 steel pipes weighing a total of 325,000 t 

325,000 t 

40,000 steel pipes weighing

Image
2015 Polarled
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2015 Polarled
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2015 Polarled
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