Construction of 122-kilometre dual diameter carbon steel nearshore pipeline connecting the Barossa Gas Export Pipeline to the Darwin LNG (DLNG) facility in Australia’s Northern Territory.

Company: Santos

Location: Offshore Darwin, NT, Australia  

Water depth: 20 - 55 metres

Initial 32 km by Sandpiper; 90 km by Audacia

Nearshore pull-in to Darwin LNG (DLNG) facility

Tie-in spool connecting DPD to Barossa Gas Export pipeline

 

Scope of work 

  • Engineering and installation of 122-km, dual diameter (26-inch; 34-inch) carbon steel pipeline with external anti-corrosion and concrete coating
  • Nearshore pull-in to Darwin LNG (DLNG) facility
  • Design, fabrication, and installation of 1x PLET and 1x ILT
  • Spool fabrication and installation
  • Pipeline trenching and rock protection
  • Mattress installation and span rectification
  • Pre-commissioning activities (flooding, cleaning, gauging, hydro-testing, dewatering and packing of the pipeline with nitrogen)
  • Post-lay and as-built surveys
  • Landfall site and pipe-pull preparations
Image
Installation of 100-tonne ILT

Specials & challenges 

  • Strong tidal currents up to 4 knots in harbour area
  • Tidal range up to 8 metres combined with congested seabed requiring pre-engineered anchor positions
  • Intense heat and humidity complicating stringent welding criteria
  • Installation of 100-tonne ILT too large to pass through tensioners as single unit
Image
Pre-pipelay works including mattress installation
Image
Pipeline pull-in to Darwin LNG plant
Image
Pipe in the target box
Image
Production of the 34-inch pipeline
Image
ILT installation
Image
ILT installation
Image
Fortitude installing the ILT protection frame
Image
The 65-tonne PLET in the beadstall
Image
PLET installed in S-mode
Image
Tie-in spool installation
Display on a map
On